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> > > <h2> Employing the Balanset-1A System </h2> > > <h3> Getting the Equipment Ready </h3> > <ul> > <li> vibration sensors, optical speed sensor, magnetic base, software package, and included accessories. </li> > <li> Establish a USB connection between the instrument and the computer, ensuring the software is set up properly. </li> > </ul> > > <h3> Mounting the Sensors </h3> > <ul> > <li> Fix the accelerometers securely to the machine's structure in locations where vibrations are most prominent, ideally near the bearings. </li> > <li> Aim the optical rpm sensor at the rotating shaft and apply a reflective strip to the shaft for phase angle data acquisition. </li> > </ul> > > <h3> Starting the Program </h3> > <ul> > <li> Launch the Balanset software on your computer. </li> > <li> Choose the correct balancing method (single or two-plane) according to the rotor configuration and the balancing task. </li> > </ul> > > <h3> Taking Baseline Vibration Readings </h3> > <a href="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" target="_blank"> > <img src="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" alt="2-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;"> > </a> > <ul> > <li> Bring the rotor to its normal operating rotational frequency. </li> > <li> The program will record the vibration amplitude, rpm, and phase, providing a baseline measurement of the existing imbalance. </li> > </ul> > > <h3> Attaching the Trial Weight </h3> > <a href="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" target="_blank"> > <img src="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" alt="3-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;"> > </a> > <ul> > <li> Halt the rotation and mount a test weight at a designated position on the rotor, with the weight's value entered into the software (usually in grams). </li> > <li> Restart the rotor, and the software will record the changes in vibration level and phase angle. </li> > </ul> > <a href="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" target="_blank"> > <img src="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" alt="5-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;"> > </a> > > > <h3> Computing the Compensating Weight </h3> > <ul> > <li> Based on the measured data, the software automatically calculates the correction weight parameters: mass and installation angle. </li> > <li> These parameters are displayed on the screen as numerical data and graphs. </li> > </ul> > <a href="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" target="_blank"> > <img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" alt="Bs1 Manual" style="width: 30%; display: block; margin-bottom: 10px;"> > </a> > > <h3> Installing the Correction Weight </h3> > <ul> > <li> Attach the computed compensating weight to the rotor as indicated by the software's output. </li> > <li> If necessary, perform intermediate checks to verify that the imbalance is being reduced. </li> > </ul> > <a href="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" target="_blank"> > <img src="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" alt="1-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;"> > </a> > > <h3> Verification and Balancing Completion </h3> > <ul> > <li> After installing the correction weight, run the rotor again and check the residual vibration level. </li> > <li> The balancing procedure is finished if the remaining vibration is within the permissible limits specified in ISO 1940. </li> > <li> If the vibration level remains high, repeat the process with further weight adjustments. </li> > </ul> > > <h3> Generating a Documentation of the Balancing Results </h3> > <ul> > <li> The balancing results are saved in the software's archive. You can create and print a report containing vibration data, correction weight mass, and its installation angle. </li> > </ul> > > <h3> Post-Balancing Checklist </h3> > <ul> > <li> Verify the secure attachment of all balancing weights and measurement sensors. </li> > <li> Check that the rotor's rotation is smooth and free from undue noise or vibration. </li> > <li> If the rotor is part of a complex mechanism, verify the proper interaction of all its components. </li> > </ul> > > <p> </p> > > > > > Instagram: https://www.instagram.com/vibromera_ou/ > Youtube : https://youtu.be/guA6XJ-ArZM?si=vmkuX7RILzKBl0zL > Our website about <a href="https://vibromera.eu > "> Equipment noise reduction </a> > >
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